Category Archives: Construction

I regularly encounter interesting math, particularly geometry, in my woodworking and remodeling projects.

Stud Length Requirements

I usually use 92 5/8" studs when I am building standard 8' tall walls – they sit sit in piles at my nearby lumber yards next to piles of 8' long studs. I recently saw (example) that there are three pre-cut sizes available:

92-5/8" : used for 8' ceiling heights
104-5/8" : used for 9' ceiling heights
116-5/8": used for 10' ceiling heights

In this post, I thought I would take a look at these pre-cut sizes to (1) learn why these values are used, and (2) to decide if any of them would be appropriate for my building activities. Continue reading

 
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Interior Non-Load Bearing Wall Construction Methods

I am an hobbyist carpenter who is about to do some wall building. I was reading a forum discussion on the best way to build a non-load bearing, interior wall as part of a remodeling situation. The forum conversation was very thoughtful, but no real conclusions were reached. This makes sense because each forum contributor was making assumptions about the construction conditions – the construction conditions dictate which method would be "best." Continue reading

 
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Shoot Boards for Handheld and Table Saws

I live in a small home, and I have to do my woodworking in the garage. Since I have two cars that "live" in the garage, I do not have sufficient room for a full-size table saw (Figure 1).

The biggest challenges I face have to do with cutting large sheets of plywood (4' x 8'). Without the space for a table saw, I had to begin looking for alternative approaches that I could setup and teardown in my garage. Continue reading

 
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Stairway Rise Angles

Quote of the Day History is a tool used by politicians to justify their intentions. — Ted Koppel I was reading this month's Journal of Light Construction (JLC) when I saw an article on building safe stairways per the International … Continue reading

 
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Incorrectly Computed Discount Followed By Markup

A few years ago, I hired a tile installer to tile a bathroom I was remodeling. He was a talkative guy, and he casually mentioned that he had chosen not to make any money on his material – he would make his money on labor alone. He said that most of the tile shops he works with give him a 15% discount on material, which he passes on to his customers. Other contractors markup their material charge by 15% to bring the cost back to retail price – this statement bothered me because the markup should be larger than the discount. The math did not seem right to me at the time, but I did not raise any questions because I wanted my bathroom done. I did not think much about this math error at the time until I saw an article in the Journal of Light Construction (JLC) telling contractors that this is a math error that is costing them money. As I read the article, I realized that this is exactly the same error I heard my tile contractor make. Continue reading

 
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Not The Way To Take A Chimney Down

I have worked on construction sites and farms, and the lack of imagination that people show with respect to safety never ceases to amaze me. This video shows what happens when someone does not think about what could happen. Continue reading

 
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A Little Sandpaper Kirigami

I started using this sandpaper folding technique years ago, but I just ran across this video that does a nice job of illustrating the technique. Continue reading

 
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How I Orient My Electrical Outlets

For years, I have mounted most my electrical outlets upside down (see Figure 1). Recently, I have started to see more folks orienting their outlets this way. I see that Finehomebuilding Magazine and the Journal of Light Construction (JLC Field Guide) recommend this approach as well. However, it is not required by the National Electrical Code. Continue reading

 
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Screwed Wood Joint That is Totally Concealed

This is the first woodworking tool that I have seen that uses a two-part electric motor. I have encountered this type of two-part electric motor before in situations where some mechanical object needed to be rotated while contained in a completely sealed environment. In this case, the electric motor's armature has a screw thread that pulls the joint tight. See this web page for more details. I certainly can see several applications for this type of connection. Continue reading

 
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Circular Saw Depth-Of-Cut Formula

I recently bought a battery powered, 6.5-inch diameter, circular saw from Milwaukee. I REALLY like this saw. I have been using it at my cabin in Northern Minnesota, a place where dragging around electrical cords is painful. This saw has quickly become one of my workhouse tools. Continue reading

 
Posted in Construction, Geometry | 7 Comments